Nitrogen Gas
Analyzer Service:
Calibration: This
is the core of the service. It involves adjusting the analyzer's sensor to a
known standard. Nitrogen analyzers often measure the concentration of residual
oxygen, as nitrogen purity is inversely proportional to oxygen content. The
calibration process typically uses two-point calibration:
Zero
Calibration: The analyzer's reading is set to zero or a near-zero
value using a gas that contains very little to no oxygen, such as high-purity
nitrogen.
Span
Calibration: The analyzer's reading is adjusted to a known, higher
concentration of oxygen, typically using a certified calibration gas or, in
some cases, clean ambient air (which is approximately 20.9% oxygen).
Preventive
Maintenance: This involves routine tasks to prevent future issues and
extend the analyzer's lifespan. This includes:
-Cleaning or
replacing filters (e.g., coalescing, carbon, and particulate filters).
-Inspecting and
replacing worn parts like seals, O-rings, and valves.
-Checking for
leaks in the sample gas lines and fittings using a leak detector.
Functional
Checks: The service technician will verify that all components are
working correctly, including the power supply, display, alarms, and data output
systems.
Troubleshooting and Repair: If the analyzer is malfunctioning or fails to calibrate, the service includes diagnosing the problem and performing the necessary repairs, which may involve replacing the sensor, circuit boards, or other damaged components.